Looking for a cost-effective way to enhance product functionality and appearance without investing in expensive dual-color molds?
JBRplas offers advanced overmolding solutions — delivering soft-touch, multi-material plastic components at a fraction of the cost of traditional two-color (2K) molding.
🔧 What Is Overmolding?
Overmolding is a two-step injection molding process where a soft material such as TPE, TPU, or TPV is molded over a pre-formed rigid plastic part. It creates a seamless bond between the materials while improving the product’s grip, comfort, and aesthetics.
💰 Why Choose Overmolding Over 2K Molding?
While 2K molding (two-color or two-shot molding) combines two materials in a single mold setup, it requires complex and costly tooling.
In contrast, overmolding uses two separate molds, offering similar visual and tactile results with the following advantages:
✅ Lower tooling and production costs
✅ Greater flexibility for small and mid-volume orders
✅ Faster lead time for mold development
✅ Easy to adjust or modify mold design
At JBRplas, our overmolding solutions are engineered for maximum efficiency and minimum overhead.
🧩 Types of Molding Solutions We Offer
Uniform plastic components molded in one color — simple and economical.
Used when two materials/colors are molded in one cycle — more precise but significantly more expensive.
Soft material molded over a hard base using two steps. Offers 2K-like results with much lower cost and higher flexibility.
🛠 Our Overmolding Process at JBRplas
Step 1: Mold the rigid plastic base using a standard mold.
Step 2: Place the hardened part into a second mold cavity. Inject soft material (TPE/TPU) for precise overmold.
We ensure:
Accurate parting surfaces
Optimized flow design and insert placement
Easy secondary positioning for perfect results
🤝 Why JBRplas?
With 25 years of experience in plastic injection molding and overmolding, JBRplas is trusted by international brands for:
High-quality mold design and fabrication
Efficient mold flow analysis and material selection
Rapid prototyping and mass production
Competitive pricing and fast delivery
📩 Looking to cut costs without compromising on quality?
Let JBRplas provide the overmolding solution that fits your budget and your product vision.
🌐 Visit:www.j-mold.com
📧 Email: artemis@j-mold.com
📍 Based in China – Serving clients globally with precision and efficiency
