Injection Molding

Scope & Application

We provide plastic injection molding services for medium to high volume production,
supporting consumer electronics, industrial components, and functional enclosures.

Typical applications include:
  • Structural housings and internal brackets
  • Cosmetic plastic parts with surface finish requirements
  • Functional components requiring dimensional stability

Typical Specifications

  • Materials: ABS / PC / PC+ABS / PP / Nylon
  • Part weight: 5 g – 2,500 g
  • Tolerance: ±0.02 – 0.05 mm (depending on structure and material)
  • Annual volume: 50,000 – 2,000,000 pcs
  • Surface finish: SPI / VDI / texture / polish

Engineering Focus

Our engineering team focuses on process stability and repeatability rather than cosmetic-only optimization.

Key considerations include:
  • Gate location and flow balance
  • Warpage and shrinkage control
  • Weld line and sink mark mitigation
  • Cycle time and yield optimization

Tooling & Process Flow

DFM review → Mold design → Tool manufacturing → T0 / T1 trials → Process validation → Mass production

All projects are reviewed jointly by mold design and molding engineers before tool release.

Quality & Process Control

  • Incoming material verification
  • First article inspection (FAI)
  • In-process SPC monitoring
  • Final dimensional inspection
Inspection reports and control plans are available upon request.

Deliverables

  • Approved production samples
  • Stable molding process parameters
  • Dimensional inspection and validation reports

What We Do Not Recommend

To avoid project risk, we will proactively advise against:
  • Wall thickness below material processing limits
  • Cosmetic requirements conflicting with structural design
  • Extremely low-volume production better suited for alternative processes

Request Engineering Review

If you have drawings, samples, or preliminary specifications,
our engineering team can review manufacturability and tooling feasibility before quotation.

Submit RFQ →

Related Capabilities

  • Mold Design
  • Mold Manufacturing
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